
With PanelMax advanced panel fabrication technology, drywall can be pre-assembled and ready to install when needed.
Parts can be fabricated and duplicated off-site, then delivered and installed on the job site.Â

Revolutionary
PanelMax is a revolutionary system that makes creating intricate shapes and assemblies from drywall much more affordable. Projects that require a lot of manual cutting or that have complex curves have always been cumbersome and time-consuming for builders. Now even the most challenging assemblies can be completed more efficiently with less finishing, less labor and fewer materials.

Portable
PanelMax is a portable board milling machine designed for milling many building materials from gypsum to cement board up to 54 X 120 inch sizes. PanelMax is easy to operate with automatic machine head controls, dust free milling and fast prime and glue-up fabrication.

Cost Effective
PanelMax is clean, fast, and cost-effective especially in drywall construction.

Perfect Corners
PanelMax mills a perfect corner, using gypsum, wood, and plastic or even cement board. Precision engineered groves allow material to be fabricated into rigid and precisely aligned assemblies. PanelMax milled corners, especially drywall, are clean and precise minimizing the need for additional finishing materials, saving time, labor and material costs.

Simple
PanelMax is easy to operate with electric machine head controls, dust free milling and fast prime and glue-up fabrication. Now even the most challenging assembly can be produced and installed in minutes in one piece, no bead, no finishing, no call backs.

Dimensions
Create intricate shapes and structures with PanelMax from drywall much more affordably. Projects that require a lot of manual cutting or that have complex curves have always been cumbersome and time-consuming for builders. Now even the most challenging details can be completed much more cost effectively, requiring much less finishing time and materials.
PanelMax Applications
- Wall Construction
- Stencil Cut-outs
- Duct Linings
- Ceiling Construction
- Columns and Lamellar Cut-outs
- 90 Degree Corners
- Prefabricated Parts

WALL CONSTRUCTION
Save up to 20 – 70% compared to traditional finishing methods
- Flexible connection of noise insulation
- Wall connections
- Expansion joints
- Curves
- Round and segmental arches
- Timber installation
- Fanlight walls
- Sliding door linings
- Room corners (also in round form)
- Alcoves and recesses
- Wall openings & passages
- Lamellar cut-outs (e.g. lowered base)

STENCIL CUT-OUTS
Save up to 45-60% compared to traditional finishing methods
- Canted columns plus basement
- Pilaster and fluting, lamellar cut-outs (up to 3 x 12.5 mm resp. 40 mm in total)

DUCT LININGS
Save up to 70-80% compared to traditional finishing methods
- Duct linings
- Ventilation duct – angular or round
- Storage areas and shelves

CEILING CONTRUCTION
Save up to 35 – 70% compared to traditional finishing methods
- Expansion joints
- Ceiling connection
- Perforated ceilings, cutting of perforated boards, ceiling blinds and grading
- Indirect lighting
- Canvas ceilings
- Light bars – mock coverings
- Inspection flap

COLUMNS AND LAMELLAR CUT-OUTS
Save up to 55 – 70% compared to traditional finishing methods
- Canted columns plus basement
- Pilaster and fluting, lamellar cut-outs (up to 3 x 12.5 mm resp. 40 mm in total)

90 DEGREE CORNERS
Save up to 55 – 70% compared to traditional finishing methods
The PanelMax routing table produces clean 90 degree and off angle corners that require no additional finishing. The PanelMax system also includes metal bead inserts if additional corner strength is needed.

PREFABRICATED ASSEMBLIES READY TO INSTALL
Save production cost by mass producing duplicate parts off site
With PanelMax advanced panel fabrication technology drywall assemblies can be pre-assembled and ready to install when needed. Parts can be fabricated and duplicated off site and then delivered and installed on the job site just in time. Quick, easy, and just in time.
DRYWALL PRE-FABRICATION ASSEMBLIES READY TO INSTALL

Prefabricated drywall assemblies ready to install. Prefabricate parts off-site and ship them to the job site to be installed.
- Save time, install one piece on time
- Reduce  trim and finishing costs
- Improve quality with perfect corners inside and out
- Perfect columns without the hassle and lead time
TRADITIONAL CORNER BEAD METHOD -VS- PANELMAX
TRADITIONAL METHOD
- Hang board & trim edges.
- Install and square bead alignment. Tape-on bead will need to dry 1-2 days.
- Apply first coat of joint compound. Let dry 1-2 days.
- Apply second coat of joint compound. Let dry 1-2 days.
- Sand
- Touch up
PANELMAX METHOD
- Make corners in bulk production.
- Hand-finished corners with perfect edge.
- Cover screw heads with joint compound.
 PanelMax saves up to 65% in material costs and up to 87% in time.
PANELMAX EXPANDS CREATIVITY AND DESIGN

Decorative Details
1
With PanelMax, decorative details, such as ceiling moldings, can be fabricated using just drywall. Fabricated details can be installed as components, are much lighter weight that traditional material and require much less finishing.

Details
2
Drywall can be used to create details like wainscoting coating. Drywall can be routed and folded together to form perfect edges and require very little finishing.

Ceiling Details
3
Ceiling details, like stepped soffits, are relatively easy to create with PanelMax and require very little finishing on inside and outside corners.

Curves
4
Recessed box details are easy to fabricate with PanelMax and require little finishing. Fireboxes and other recessed boxes typically require quite a bit of taping and finishing. Inside corners are perfect and straight every time.

Recessed Box
5
Recessed box details are easy to fabricate with PanelMax and require little finishing. Fireboxes and other recessed boxes typically require quite a bit of taping and finishing. Inside corners are perfect and straight every time.

Columns
6
Drywall can be fabricated into columns to cover pipes, support columns or for decoration. PanelMax columns can be rounded, fluted, hexagon or other typical shapes. You are only limited by your imagination.

90° Corners
7
Inside and outside 90-degree corners don’t require taping and require very little finishing with the PanelMax fabrication system. A steel spline can also reinforce outside corners for more protection in high-traffic areas.

PANELMAX RESOURCES
- PanelMax Product Guide (PDF)
- PanelMax Advanced Fabrication - Overview Video (YouTube)
- PanelMax CNC Video (YouTube)
- PanelMax CM10P Video (YouTube)